Batch Automation, Plant Upgrades & Lifecycle Support

Automation, brownfield upgrades and lifecycle support for safer, more consistent and scalable production.

Service Scope

Detailed Capabilities

Cyclect integrates batch automation, production controls and plant upgrades for new and existing mixing facilities. The service supports recipe management, sequencing, traceability, capacity expansion, equipment replacement and lifecycle improvement while coordinating modifications around existing operations and product requirements.
Recipe and batch control
Formulations and production steps are managed through controlled operator workflows.
Recipe storage and access control Ingredient and quantity management Batch sequence and timing Set-point and equipment control Operator prompts and confirmations
Plant and bottleneck assessment
Existing equipment and production flow are reviewed before changes are proposed.
Capacity and cycle-time review Equipment-condition assessment Material-flow and layout study Controls and obsolescence review Cleaning and changeover assessment
Equipment and capacity upgrades
Selected plant sections are modified to increase output or reliability.
Mixer and vessel replacement Additional dosing and transfer equipment New process or holding capacity Pumps, mills and filling upgrades Utility and piping modifications

What We Work On

PLCsHMI panelsSCADA systemsRemote I/OControl panelsRecipe databasesLoad cellsFlow metersBarcode interfacesNetwork equipmentBatch serversReporting dashboardsExisting mixersProcess vesselsMillsPumpsDosing systemsFilling equipmentPiping systemsCIP systemsUtility connectionsInstrumentation
Service Gallery

Systems and Applications

Explore technical illustrations, system configurations and project images showcasing our capabilities and applications.

Next Steps

Discuss Your Batch Automation & Digital Manufacturing Requirements

Share your facility, asset and programme requirements so Cyclect can define an appropriate scope and delivery approach.